YAMAHA YSM20R CAPACITY ON DEMAND

Technical Data	YAMAHA YSM20R-2	YAMAHA YSM20R-1
Benchmark Performance	95,000 cph	20,000 cph
IPC Performance	66,500 cph	14,800 cph
Feeder capacity	128 × 8 mm tracks	-
Component range [LXWXH]	0201 - 100 mm × 55 mm × 15 mm	03015 - 100 mm × 55 mm × 28 mm
Board size	50 mm × 50 mm – 810 mm × 490 mm	-
Machine size [L × W × H]	1.375 m × 1.857 m × 1.445 m	-
Placement heads	HM Head × 2	FM Head × 1
Accuracy	25 µm @ 3σ (QFP); Cpk ≥ 1.0	-
Transport	Single Lane, Dual Stage conveyor system	Single Lane conveyor system

REFLOW OVEN - VITRONICS SOLTEC CENTURION

• Maximum 609.6 mm wide printed circuit boards.
• 8 Top/ 8 Bottom Heating Zones/Heated length 2.84m, 2 Cooling Zones/Cooled length 0.71m
• Computer controlled conveyor width adjust
• IPC/SMEMA-STD
• Single board support for single lane chain conveyor (incl. Parking position)
• Computer-controlled chain lubrication System
• Board Tracking System
• UPS Pre Wiring
• System Performance Verification System (Individual fan motor sensing and Heater element check)
• Full nitrogen package. Incl. flow meter, N2 reduction apertures, Quick purge, manual 4 sample port.
• Water Cooling at Top Side, Recalculating water cooling
• Lifetime warranty on Heaters & Blowers
• Best possible temperature transmission during 24/7 operation

SOLDER PASTE PRINTER-DEK

• System Alignment Capability: 2Cmk@20 micron, 6 Sigma
• Core Cycle Time : 8 Sec Plus Process
• PCB Size : 510mm X 508mm
• Print Speed: 2mm to 300 mm/sec
• Adjustable Width stencil Mount(AWSM)
• Semi Auto Stencil Load with drip tray
• Edge Clamping (Snuggers)
• HD Grid- Lok flexible tooling system
• HawkEye 750 hardware
• Top-Mounted Temperature Control Module
• Temperature & Humidity Sensor
• Squeegee Head With pressure feedback
• Automatic paste dispenser II (APD II)
• VF25 inbuilt Vacuum filtration unit
• Cyclone Standard/ DUO Cleaner
• Verification & Traceability
• ProDEK
• Advance SPC Software (QC-CALC)

ECD Oven SENTINEL

• Intelligent continuous monitoring of PCB assemblies
• 24 hours a day, 365 days a year
• SYSTEM:
• OvenSENTINEL™ Station
• Status Badge - Red, Green & Yellow
• Oven Zone Thermal Probe (custom per specific oven model)
• Installation Kit for your brand of Oven
• Board In & Conveyor Speed Sensors
• OvenSENTINEL™ Software
• Board Dropped - Single & Dual Lane
• Missing Bar Code
• SMEMA Interface - Single & Dual Lane
• Power Monitoring
• Quick Study Manual

Barcode Laser marking System

• Top & bottom CO2 laser heads mark QR codes, characters and logos on both the Surface of PCBs.
• 10W PANASONIC heads (Top & Bottom)
• Marking area 110*100, smallest size 2×2 mm
• Basler vision camera
• BOFA fume collector (External type)
• Duclean fume collector (Internal type)
• KEYENCE Ionizer

Supporting Equipments

• Supporting Equipments
• PCB Routers
• The latest generation PCB De-panelling machines (twin table) de-panel almost 500K PCB assemblies every month.
• Dry Cabinets (Large Size – 5 Nos)
• Dry Cabinets are used, not only to store most smt components in the stores but also to store ready assemblies after SMT production. (With or without nitrogen at both locations).
• Reflow Tracker System
• Frontline has invested in ECD Mole (24x7 Reflow Tracker system) & also in two reflow trackers from DataPaq & KIC, to ensure absolute control on the reflow & wave soldering process.
• Other Supporting Facilites
• Static Control
• Static Charge meters
• Access control to discharged employees only (lower than 100 volts DC).
• De-Ionisers inside every production hall.
• Footwear testers for operators, before entering production hall.
• ESD Work Station & ESD Chairs.
• Humidity Control
• Humidity Controlled Stores & SMT Halls.
• Dry Chambers in Stores, SMT Halls for components & assembled pcba.
• Humidity recorders in stores & SMT
• Air Shower & Air Curtains at every entrance.
• Fume Extractors at soldering stage
• Supporting Capabilities
• Strain Gauge Analysis
• FEASA Analysers for Led Colour, Intensity, Wavelength
• Lab View Based functional testing
• In-house vacuum formed tray making capacity
• X-Ray Component Counting Machine
• Other Supporting Capabilities
• Traceability using barcode scanners at Stores, SMT Halls, LabView Testing & packing.
• Inline Inkjet Printers for PCB marking
• Stencil cleaning system
• PCBa cleaning system
• Vaccum Sealing Machine
• Dehumidifiers

Programming Softwares Licences & Special Options:

• YAMAHA P-TOOL (Off-Line)
• YAMAHA Production Assistance Package on PC (Off-line)
• YAMAHA Production Assistance Package on Machines
• YAMAHA S-TOOL Family Set-up navigation
• YAMAHA T-TOOL Traceability package on PC (Off-line)
• YAMAHA Traceability package on Machines
• YAMAHA M-TOOL Parts Remain Counter + Line control
• Tok1265 2D code scan system
• USB Barcode Scanners
• SS Feeders off-line tune-up station software
• SS Feeders with Splicing sensors
• Automatic Push-up Pin Exchange System (Matrix Type)
• YAMAHA Special Nozzle Kit (With Gripper NOZZLES)
• Tepca Tapes for cut strip feeding

Material Traceability

• Material Verification
• Verify material setup, feeder positioning and MSD constraints
• Provides foolproof set-up and splicing verification on all SMT M/Cs.
• Provides closed loop materials and tools verification for Screen printers.
• Provides material count, with accurate part counts on each individual component reel, stick and tray.
• Enables exact feedback of part consumption and attrition to ERP systems through an ERP interface on machines.
• Allows alternate parts to be specified per product, per part number.
• Feeder validation assures correct feeder type is used.
• Traceability logging of all operator actions, machine, and system events.
• Provides Complex Substitution (i.e. LED light class control).
• Provides Component Blocking and AVL control.
• Provides a feeder maintenance solution with full integration into the verification flow, preventing feeder usage in machines that are flagged for maintenance.
• Supports "Intelligent Feeder Function" on machines.
• Stops the machine in case of incorrect, expired or blocked component.
• Registers which components are used on each produced panel.
• Registers when the panel is produced on each machine.
• BOM information is saved so that the reference designators are associated to each part, and can be used for traceability reporting.
• All related part information, i.e. part number, lot no., vendor, date code, etc., is saved in the database.
• Traceability data is stored for multiple reels (for a particular panel) in the case where a reel or part is changed during production.
• Provides Exact Trace (a placed component always points to a single reel) for selected machine types.
• Assures traceability coverage of all components that could be in a product.
• Efficient data storage and fast query results minimizes operator time.
• Commonality from a single platform across multiple machine types.

High Definition Digital Microscope

• High resolution 1080p/60fps image quality
• Easy image capture and documentation
• Stand alone, wireless or PC connectivity
• 360° rotating viewer
• Ultra-sharp image quality with full autofocus
• Magnification with digital zoom up to 3600x
• Fast 60 fps provides clear images without motion blur
• Eliminate set-up time with up to 10 presets
• Custom overlays to aid inspection
• Wi-Fi and USB 3.0 for fast image transfer
• Efficient dimensioning with virtual caliper and scalable grids